DCMU 24P CNBO BOX - Measurement tool for signal diagnosis, data logging and signal calibration
of machine tool spindle encoder
With just one laptop connected to our encoder measuring tool (DCMU box), you can easily test and debug encoder
signals The measurement data can be recorded or the encoder can be calibrated.
The DCMU measurement tool enables:
High resolution, with four channels of USB test internal units - Protocol communication via the encoder's I2C and Puv interfaces
under USB commissioning, allowing the internal signal parameters of the encoder to be set or storage of encoder test and
calibration data and display of real-time encoder operating conditions.
We supply encoder measurement equipment to many German spindle manufacturers to assist them in quality control, after
sales service, etc.
The test tool software is described:
VS's DCMU box measurement toolboxes are embedded with very useful operating software, which is based on suggestions
from our customers who use them in practice. The software is based on suggestions from our customers and has been
continually improved to make it easier for our customers to use the test box.
The software includes the following:
Internal memory unit for storing encoder test and calibration data and displaying real-time encoder operation data
Driver software for the Microsoft Windows operating system
TRIM: The software package TRIM includes the software TRIM-P and TRIM-Tablet, TRIM Tablet is a simplified version
of TRIM-P for lower version CPU.
PC or tablet with Windows processing system
Real-time online analysis of fast encoder signals (measuring speeds up to 100,000 rpm)
HD display with different colours to distinguish important encoder signal characteristics (analogue signals SIN/COS,
green: normal; red: error)
Analysis of the encoder disc quality (for defects and eccentricity runout)
Recording of signal and disc parameter data and export to EXCEL in various optional formats
Online visualisation and digital recording of encoder data
Automatic adjustment of the 1 Vpp encoder signal (in conjunction with Procal software)
Monitoring: software for online monitoring of the analogue encoder signal
HD display of the important signal parameters of the analogue encoder signal SIN/COS
Online visualisation of the signal path of the analogue SIN/COS signal (via external trigger function): the encoder is
connected to the controller and, if the controller detects a signal error, the corresponding signal path is monitored.
If the controller detects a signal error, the corresponding output signal from the controller activates the monitoring
program. Once the external trigger has been activated, the encoder's Once the external trigger has been activated,
the signal path of the encoder is recorded at the set time slot before the trigger point and the recorded data can be
analysed to determine the cause of the data error. The reason for this can be determined by analysing the recorded
data.
OSZI oscilloscope software:
Oscilloscope display
Data logging
FFT analysis
DCMU box calibration
ProCal-I2C software:
Possibility to set the 1Vss encoder signal parameters (via I2C interface)
Automatic adjustment of the 1Vss encoder signal parameters with the aid of the TRIM software
Reading of encoder serial numbers or production-related data for traceability
ProCal-Puv software:
Possibility to set encoder 1Vss parameters (via I2C interface or Puv interface)
Automatic adjustment of the 1Vss encoder signal parameters with the aid of TRIM software
Running time recording and speed monitoring
Reading of encoder serial numbers or production-related data for traceability